Cement Bucket Elevator

Benefits of cement bucket elevator

Efficient vertical conveying

Cement bucket elevators are designed for vertical conveying and can efficiently transport bulk materials between different floors within a cement plant. They can handle large volumes and lift materials to significant heights, optimizing the entire material handling process.

Space-saving design

Bucket elevators are compact in design and require a relatively small footprint compared to other types of conveyor systems. This is particularly beneficial in cement plants where space is often limited. The vertical orientation of the elevator helps maximize the use of available floor space.

Reduce labor requirements

Bucket elevators automate the process of moving materials vertically, reducing the reliance on manual labor for material handling tasks. Efficiency, productivity and cost savings can be increased by minimizing the need to manually load, unload and transport materials between different factory areas.

Minimize material loss and spillage

Cement bucket elevators are designed to minimize material loss and spillage during transportation. The bucket is engineered to hold material securely and prevent spills or leaks. This helps maintain a clean, safe working environment and reduces product waste.

Improve security

Bucket elevators come with various safety features to ensure operator health and prevent accidents. These include emergency stop systems, guards, access doors and sensors to monitor operating conditions. By promoting a safer working environment, bucket elevators help improve the overall safety standards of cement plants.

Durability and reliability

Cement bucket elevators are designed to withstand the harsh conditions and abrasive nature of cement and other bulk materials. They are constructed from heavy-duty materials and components to withstand the rigors of continuous operation, minimizing downtime and maintenance requirements. Reliable operation reduces interruptions in the production process and increases overall productivity.

Cement bucket elevator specification

Model					TH160		TH200		TH250		TH315		TH400		TH500		TH630
Bucket					ZH	SH	ZH	SH	ZH	SH	ZH	SH	ZH	SH	ZH	SH	ZH	SH
Delivery volume m³/h			Normal type		15	25	18	29	31	48	35	60	60	94	75	118	114	185
			Upgraded		-	-	-	-	-	-	46	80	80	125	100	157	152	246
Bucket		Bucket width mm			160		200		250		315		400		500		630
		Bucket capacity L			1.2	1.9	1.5	2.4	3.0	4.6	3.75	6.0	5.9	9.5	9.3	15.0	14.6	23.6
		Bucket distance mm		Normal type	500						512				688
				Upgraded	-						384				516
Chain	Round steel (diameter×pitch)mm				14×50						18×64				22×86
	Number of rings			Normal type	9						7				7
				Upgraded	-						5				5
Bucket running speed m/s					1.2						1.4				1.5
Main sprocket pitch diameter mm					300	365			520		630		710		800		900
Spindle speed r/min					69.71	63.22			44.11		42.5		37.6		35.8		31.8
Particle size mm					20	25			30		35		40		50		60

Here are some key features and considerations for cement bucket elevators:

Load Capacity: There are different sizes and load capacities available to suit the specific requirements of cement plants. Carrying capacity is determined based on material flow requirements, material properties, and required vertical height.

Design and Construction: Cement bucket elevators typically feature a reinforced bucket, strong belts or chains, and a sturdy casing to withstand the weight and wear of the cement. Wear-resistant liners or coatings may also be used in areas subject to wear.

Lifting height and tilt angle: Lifting height depends on the layout and requirements of the cement plant. The design of the elevator should consider factors such as available space, required material flow and specific process requirements.

Dust Control: Cement production can generate large amounts of dust, so appropriate dust control measures need to be taken.

What are the special structures of the cement bucket elevator

1. Heavy Duty Construction: Cement Bucket Elevators are constructed of strong and durable materials that can withstand the harsh and abrasive nature of cement and other bulk materials. Casings, buckets and support structures are typically constructed of high-strength steel or wear-resistant materials to ensure long-term reliability and minimize maintenance needs.

High-capacity design: Cement production requires the vertical transportation of large amounts of material, so cement bucket elevators are designed to handle high capacities. They feature larger buckets and wider belts or chains than standard bucket elevators to efficiently and continuously transport bulk materials.

2. Specialized buckets: The buckets used in cement bucket elevators are designed to efficiently handle cement and other abrasive materials. They are usually made of wear-resistant materials, such as hardened steel or rubber, to withstand the wear and tear caused by transported materials. Bucket designs may also have reinforced corners or additional linings for added durability.

3. Reinforced Belts or Chains: The belts or chains used in cement bucket elevators are specially reinforced to handle the heavy loads and abrasiveness of cement. It is usually made of high-strength steel wire rope or hardened alloy chain to ensure reliable and long-lasting operation.

4. Dust prevention: Cement transportation will generate a lot of dust, so the cement bucket elevator is equipped with a dust prevention system to minimize dust emissions and maintain a clean and safe working environment. These systems may include dust covers, seals and dust collection ports to prevent dust from escaping during operation.

5. Discharge chute and distribution system: On the top of the cement bucket elevator, there is a discharge chute to guide the material to the desired location, such as a storage bin or other conveyors. Depending on the application, distribution systems such as rotary distributors or discharge spouts can be incorporated to evenly distribute material to multiple storage or processing points.

Customer case