Vibration Table for Electronic Components

Overview

A manufacturer of high-precision electronic components experienced quality issues due to air bubbles in the potting material used to encapsulate electronic components, but the air bubbles caused voids and weak points in the finished product, these air bubbles caused voids and weak points in the finished product, Eventually lead to site failure. Not only does this result in costly rework and waste, but it also damages the manufacturer's reputation and customer trust.

Challenge

Bubbles can form in the potting material used to encapsulate electronic components, leading to voids and weak spots in the finished product.

Solution

To solve this problem, the manufacturer worked with Dahan suppliers to design a custom solution to meet their specific requirements. The vibration table is designed with a pneumatic drive system that provides gentle vibration, ideal for placing delicate electronic components. Fine-tune the frequency and amplitude of the vibration to ensure even distribution of the potting material and to remove any air bubbles.

Result

After implementing vibration tables, manufacturers have seen a significant improvement in the quality and consistency of their finished products. Air bubbles are eliminated and potting material is evenly distributed, resulting in stronger and more reliable electronics, and the manufacturer has also seen cost savings and increased productivity by reducing waste and rework.

Overall, the implementation of custom vibration tables is a critical step in improving the quality and reliability of manufacturers' electronic components, helping them maintain their position as industry leaders.