In the process of preparing sucrose, sugarcane must first be crushed-pressed-(clean) filtered-concentrated-crystallized-separated honey-dried, and then the crystals are screened with a sugar sifter shaker before they can be packaged. How to sub-pack uniformly mixed sucrose crystals of different particle sizes, the sifter shaker used in this production process is mainly used to sieve the particles of mesh size, so that the particle size of the material meets the specified size range and meets the specified use requirements.
In the sugar production process, the sugar sifter shaker is one of the important equipment. Whether it is particles or crushed materials, the thickness is always uneven, and the particles vary greatly from coarse to fine. Using sugar sifter shaker to screen its crystal particles is an important link in pharmaceutical production and an important guarantee for the quality of sucrose.
Raw Material Pretreatment
In the processing of raw materials, taking sugarcane as an example, the raw material sugarcane harvested by mechanization generally has disadvantages such as poor quality and high impurity content. The high impurity content of sugarcane has a great impact on the production cost of sugar factories, not only reducing sugar, but also Debris such as sand and gravel will accelerate the wear and tear of sugar making equipment, so it is necessary to use a sugar mill vibrating screening machine for basic impurity removal. The sugarcane pretreatment and impurity removal equipment is mainly composed of hydraulic flapper, sugarcane belt plate conveyor, throwing machine, scraper conveyor, linear vibrating screen and so on. If a linear vibrating screen is used to remove impurities from raw materials, an open type design without an upper cover can be used. It is recommended to use a large-aperture punching plate or a slot screen for the screen to meet the needs of high-efficiency feeding and screening. At the same time prolong the service life of the screen.
Bagasse Bran Separation of Mixed Juice
The mixed juice made by crushing and pressing the raw materials contains a lot of bagasse bran. If it is not separated, it will not only block the pipelines and equipment of the white sugar production line, but also the pigments in these impurities will increase the color value of the sugar juice. To reduce the purity, it is necessary to use a special sugar mill high-frequency vibrating screen to carry out the necessary filtration and impurity removal of the mixed juice. The "dahan" high-frequency vibrating screen adopts high-frequency vibration, so that the tension on the surface of the slurry cannot be preserved and is destroyed. At the same time, the fine material also oscillates at a high speed, which invisibly accelerates the separation of the mixed juice and increases the probability that the material smaller than the separation particle size will contact the sieve holes. Tests have proved that the use of a high-frequency slurry vibrating screen equipped with a 30-mesh screen can efficiently separate bagasse, reduce sugar loss, and bring multiple benefits to the enterprise.
Classification of Finished White Sugar
It is also a kind of sugar sifter shaker. Its function is mainly to classify and screen the dried white sugar. The white granulated sugar obtained after a series of processing processes inevitably comes out of the dryer with a lot of lumps, powdered sugar, etc., resulting in different grain sizes of the product. In order to improve the quality of the product, white granulated sugar must be used before packaging. The sugar vibrating screen is used for grading treatment, and at the same time, during the screening process, the dried product can have sufficient cooling time to facilitate packaging and storage.
The sugar particles should be uniform and the particle size should not be less than 80% within the following range:
Coarse sugar granules | Large sugar granules | Medium sugar granules | Small sugar granules | Powdered sugar |
0.80~2.50mm | 0.63~1.60mm | 0.45~1.25mm | 0.28~0.80mm | 0.14~0.45mm |
The sugar production process includes juice extraction, cleaning, evaporation, crystallization, nectar separation and drying, etc. Of course, there are other sugar production methods, such as beet sugar production. Here we only describe the process of sugar cane sugar production.
1. Sugar sifter shaker filtering, extracting juice, and cleaning: the methods of extracting cane juice from sugarcane include pressing method and oozing method. The squeezed sugarcane juice needs to be processed through multiple processes, such as sulfite method cleaning, pre-ashing And heating process, sugarcane juice filtration, etc., these two major items need to use screening and filtering equipment to screen out the bagasse. Because it is in the food industry, stainless steel can be used.
2. Evaporation and cooking of sugarcane clear juice: sugarcane juice will form syrup after removing a large amount of water, and the syrup will inevitably be turbid. This coarse syrup needs to be filtered through a stainless steel sugar sifter shaker to obtain clean syrup , and then crystallize, and the crystallized syrup forms sugar cubes or powdered sugar and granulated sugar.
3. Drying, sieving, and packaging of granulated sugar and powdered sugar: crystallized granulated sugar, powdered sugar, etc., also contain a certain amount of water, which is not easy to store. It must be fully dried and cooled before packaging and storage. Granulated sugar needs to be sieved again by sugar sifter shaker to sieve out the large particles inside to obtain uniform granulated sugar. The granulated sugar can also be ground to obtain powdered sugar, and this link is also indispensable for the sieving effect of the stainless steel vibrating sieve.
1. Hygienic Operation: The sugar sifter shaker is made of the highest quality stainless steel i.e. SS 304 and 316L, easy to clean design, provides hygienic and pollution-free operation.
2. Improve product quality: The quality of sugar can be improved by eliminating potential contaminants.
3. Multi-stage separation: you can achieve 6 different gradation in a single operation as it can be structured up to 5 decks.
4. Closed system: The fully closed structure ensures dust-free operation and avoids contamination of materials.
5. Easy to place: Mounting casters are available for easy movement in the factory when needed.
Model | Diameter (mm) |
Feeding Size (mm) |
Frequency (RPM) |
Layers | Power (kw) |
Capacity (kg/h) |
DH-400 | 400 | <10 | <1500 | 1-5 | 0.18 | 100 |
DH-600 | 600 | 0.25 | 200 | |||
DH-800 | 800 | 0.55 | 500 | |||
DH-1000 | 1000 | 0.75 | 800 | |||
DH-1200 | 1200 | 1.1 | 1200 | |||
DH-1500 | 1500 | 1.5 | 1800 | |||
DH-1800 | 1800 | 2.2 | 2000 | |||
Note: The voltage and power in the table can be customized according to your request to adapt your machine working environment. The capacity in the table is tested in the following cases:the name of raw material is sand with 4 mesh screen.If you want to know specific capacity,please tell us your material and its property. |
1. Material
In order to ensure no contamination during the food screening process, the sugar sifter shaker must be made of high-quality 304 stainless steel or 316L stainless steel that is chemically stable and not easy to react with the material. This material is also not easy to rust, easy to clean and characteristics of disinfection. In addition, at the same time, everyone should also pay attention to the thickness of the stainless steel plate must be 3-5mm, too thin will cause the screen box of the stainless steel linear vibrating screen to break.
2. Accessories
In order to ensure the durability and tightness of the sifter shaker, the food shaker needs to use seals such as sealing rubber rings, bouncing balls, soft connections, etc. When selecting these seals, you must choose silicone material, mainly because of its durability and stability. , The degree of hygiene is much better than that of rubber materials.
3. Sealing performance
In order to ensure the hygiene of raw materials such as white sugar or brown sugar, the sugar sifter shaker must have good sealing performance, so that on the one hand, it can prevent material from escaping and cause resource waste or material leakage, and on the other hand, it can also prevent multiple sifters in the same workshop. These materials pollute each other and affect the production process. Generally, a qualified food vibrating screen will adopt two measures of dust cover and sealing strip to ensure the sealing of the equipment.
4. Easy to clean
In order to ensure cleanliness, food machinery must be carefully cleaned and disinfected on a regular basis, so the linear sieve in a food factory must have the characteristics of simple cleaning process, convenient disinfection, and no dead space. The surface and welding points of the sugar sifter shaker equipment are carefully polished to ensure that the surface of the food vibrating screen is smooth and clear, and there will be no powder hanging during the screening process, which reduces the difficulty of cleaning and disinfection for staff.
Material | Proportion | Mesh | Processing method | Capacity (kg/hr IT/hr) |
Model |
Glucose powder | 0.8 | 6、20 | Dry | 2000㎏ | DH-1200-2S |
Granulated sugar | 1.2 | 12 | 8000㎏ | ||
Powdered sugar | 0.5-0.8 | 100 | 200㎏ | DH-800-1S |
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