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Soda Ash Screw Conveyor

Soda ash screw conveyor is a type of screw conveyor specifically designed for the handling and transport of soda ash, also known as sodium carbonate. Soda ash screw conveyors are used in various stages of the production process, including in the transport of soda ash from storage silos to mixing tanks or packaging machines. The conveyor is designed to handle the large volumes of soda ash typically used in industrial applications and can be customized to meet specific capacity requirements.

Soda Ash Screw Conveyor

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Soda Ash Screw Conveyor

Inclined Screw Conveyor for Soda Ash

Application of screw conveyor in soda ash

In the soda ash manufacturing process, screw conveyors are used in a variety of applications. Below are some common applications of screw conveyors in the soda ash industry:

Soda Ash Transport: Used to transport soda ash from storage silos or hoppers to the different handling units within a manufacturing facility. The screw conveyor efficiently moves the soda ash along the length of the conveyor, ensuring a continuous and controlled flow.

Mixing and blending: Soda ash can be transported along with other additives such as salt or limestone to a mixing chamber where the ingredients are combined and mixed thoroughly.

Feeding Soda Ash into the Reactor: In some soda ash manufacturing processes, a screw conveyor is used to feed precise amounts of soda ash into a reactor or furnace. A screw conveyor ensures a steady and controlled supply of soda ash to maintain the desired reaction conditions.

Soda ash cooling and packaging: It can be used to cool processed soda ash and bring it to a suitable temperature before packaging. Conveyors can transport soda ash through cooling systems such as jacketed troughs to reduce its temperature and prevent any potential moisture-related problems during packaging.

Advantages of soda ash screw conveyor

Screw conveyors are a popular choice for the transportation of soda ash in the manufacturing industry due to their many advantages. Here are some advantages of using screw conveyors for soda ash transportation:

1. Efficient and reliable: They can transport large quantities of soda ash over long distances and are not prone to failure.

2. Multifunctional: Can be customized to meet specific soda ash transportation needs, such as different lengths, sizes and construction materials. They can also be designed to handle different types of soda ash, both dry and wet.

3. Easy to install: relatively easy to install and can be integrated into the existing soda ash production system.

Dust Control: Screw conveyors can help control dust generated during transportation, as they can be enclosed or fitted with a dust collection system to minimize the release of soda ash dust into the air.

4. Low maintenance cost: They require very little maintenance because they have few moving parts. Routine maintenance such as lubrication and cleaning will help extend the life of your conveyor.

5. Cost-effective: Screw conveyors are often more cost-effective than other transportation methods such as belt conveyors or pneumatic systems. They require less energy to operate and are generally less expensive to purchase and maintain.

Soda ash screw conveyor Specification

Model Diameter
(mm)
Pitch
(mm)
Rotating speed
(r/min)
Capacity
(m³/h)
Rotating speed
(r/min)
Capacity
(m³/h)
Rotating speed
(r/min)
Capacity
(m³/h)
Rotating speed
(r/min)
Capacity
(m³/h)
Small 100 100 100 140 2.2 112 1.7 90 1.4 71 1.1
125 125 125 125 3.8 100 3 80 2.4 63 1.9
160 160 160 112 7.1 90 5.7 71 4.5 56 3.6
200 200 200 100 12.4 80 9.9 63 7.8 50 6.2
Small 250 250 250 90 21.8 71 17.2 56 13.6 45 10.9
315 315 315 80 38.8 63 30.5 50 24.2 40 13.4
400 400 355 71 62.5 56 49.3 45 38.6 36 31.7
Large 500 500 400 63 97.7 50 77.6 40 62 32 49.6
630 630 450 50 138.5 40 110.8 32 88.6 25 69.3
800 800 500 40 198.5 32 158.8 25 124.1 20 99.3

Functions of soda ash screw conveyor

Soda ash screw conveyor is a conveying equipment specially used for conveying materials such as soda ash (sodium hydroxide). The following are the functions of soda ash screw conveyor:

Conveying soda ash powder: The main function of soda ash screw conveyor is to convey soda ash powder from one location to another. This equipment can effectively push the soda ash powder along the direction of the spiral blade to realize the conveying operation.

Continuous conveying: Soda ash screw conveyor can realize continuous conveying operation to ensure the continuous supply of soda ash powder during the production process.

Controlling conveying speed: By controlling the speed and conveying angle of the screw conveyor, the conveying speed of soda ash powder can be adjusted to meet different needs in the production process.

Reducing manual handling: Using soda ash screw conveyor can reduce the workload of manual handling of soda ash powder, reduce labor intensity and improve production efficiency.

Soda ash screw conveyor customer case

Here is an example of a customer using a screw conveyor to transport soda ash:

Client: Chemical Co., Ltd.

Application: Transporting soda ash from the storage silo to the processing plant for a distance of 70 meters.

Solution: Install a shaftless screw conveyor to transport the soda ash from the storage silo to the processing plant. The conveyor has a design capacity of 20 tons of soda ash per hour. The screw conveyor is made of stainless steel to prevent corrosion by soda ash. The conveyor is also equipped with a dust removal system to reduce dust emissions during transportation.

Result: The screw conveyor provided a reliable and efficient method of transporting soda ash from the storage silo to the processing plant. The conveyor is capable of handling the required capacity of soda ash, and the dust removal system effectively controls dust emissions. The customer is satisfied with the performance of the screw conveyor and reports increased efficiency in the soda ash production process.

This case demonstrates the effectiveness of screw conveyors in soda ash transportation, providing a reliable and efficient solution for customers' soda ash transportation needs.

Overall, screw conveyors play a vital role in the soda ash manufacturing process, facilitating efficient transportation, mixing, feeding, cooling and storage of soda ash. If you have any questions about screw conveyors or the soda ash industry, please feel free to ask! I'm here to help you.

Wednesday July-31 2024  09:36:22
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