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Double Shaft Paddle Mixer

What is Double Shaft Paddle Mixer?

Double Shaft Paddle Mixer is a device used to mix powdered, granular, flake, block and thin materials. It is a device that uses a pair of spiral shafts with stirring blades to synchronously rotate, spray, humidify and stir the powdered materials while conveying them. It can be used to mix and crush clay materials in the ceramsite industry; powder and other raw materials and aggregates, additives, etc. are evenly mixed and mixed.

Double Shaft Paddle Mixer

How does a double shaft paddle mixer work? ‌

The working principle of a double shaft paddle mixer is based on the principle of convection mixing. It uses the upward motion of the material in the mixer to form a fluidized layer, produce instantaneous weightlessness, and achieve the best mixing state. The rotation speed of the equipment is usually 50%-80% of the critical speed. The paddle moves the material from A to B at a specific angle, and then achieves all-round mixing through axial movement. ‌

During the working process, the transmission device drives the two blade shafts with stirring blades to rotate synchronously. When the material enters the machine slot from the feeding port, the water spraying device immediately sprays water to change the material from dry to wet; while humidifying, the wet material is continuously stirred and mixed with each other under the action of the spiral stirring blades, and moves toward the discharge port, and finally the qualified material is unloaded from the discharge port.

Double Shaft Paddle Mixer Models

It is suitable for stirring viscous materials such as sludge, oil sludge, coal slime, bentonite, etc. The materials are very viscous and difficult to stir.

model SJ□×30 SJ□×32 SJ□×35 SJ□×40 SJ□×42 SJ□×46 SJ□×50 SJ□×60
Center distance between two axes/mm 300 320 350 400 420 460 500 600
Spindle speed/(r/min) 53 53 53 53 53 53 45 45
Tank length/mm 2000-4000 2000-4000 2000-4000 2000-4000 2000-4000 2000-4000 2000-4000 2000-4000
Equipment capacity/m³ >6-8 >8-10 >10-13 >13-24 >24-28 >28-35 >35-38 >38-80
Motor power/kW 22 30 37 45 55 75 75 110
Note: 1. The capacity in the equipment table is the capacity when the blade inclination angle is 15 degrees and the filling system is 0.33.
2. The power in the equipment table refers to the power when the bulk density is 1.0-1.3.
3. This series of double-shaft mixers are equipped with ZQ series soft-tooth reducers and ZQL axial pneumatic clutches.

It is suitable for humidifying and stirring powdery and small granular materials. The materials have low viscosity and are easy to stir.

model ZJ250 ZJ300 ZJ400 ZJ500 ZJ600 ZJ650 ZJ700 ZJ800 ZJ900
Stirring blade rotation diameter(mm) 250 300 400 500 600 650 700 800 900
Spindle speed(r/min) 62.6 63.5 53 53 53 53 45 45 45
Tank length(mm) 1500-2500 2000-4000 2000-4000 2000-4000 2000-6000 2000-6000 3000-4000 3000-4000 3000-4000
Distance between inlet and outlet(mm) 900-1900 1400-3400 1300-3300 1300-3300 1200-5200 2200-5200 2200-3200 2200-3200 2200-3200
Equipment capacity(m³/h) 0-3 >3-6 >6-12 >12-25 >25-35 >35-45 >45-50 >50-70 >70-100
Motor power/kW 7.5 11 2000≤Groove length<3000 3000≤Groove length≤4000 2000≤Groove length<3000 3000≤Groove length≤4000 2000≤Groove length<3000 3000≤Groove length≤5000 5000≤Groove length≤6000 2000≤Groove length<3000 3000≤Groove length≤5000 5000≤Groove length≤6000 55 75 90
15 18.5 18.5 22 30 37 45 37 45 55
Note: 1. The capacity in the equipment table is the capacity when the blade inclination angle is 15 degrees and the filling factor is 0.33;
2. The power in the equipment table refers to the power when the bulk density is 1.0-1.3.
3. This series of twin-shaft mixers are equipped with ZSY series hard-toothed reducers and YOX series hydraulic couplers.

Advantages of double-shaft paddle mixer ‌

The entire mixing and conveying process is carried out in a closed space, without dust leakage. It integrates mixing, humidification and conveying. It has good mixing uniformity, high production efficiency and large production capacity. The mixing blades are made of wear-resistant materials and are specially surface treated. They have high wear resistance. The whole machine has a compact structure, small space occupation, stable transmission, high reliability and low noise. The double-shaft paddle mixer can be customized with various functions, such as a mixing chamber with a jacket or a special paddle design to meet specific processing requirements.

What are the applications of double-shaft paddle mixers? ‌

It is used for humidifying, mixing and conveying solid granular materials or powders such as clay, sludge, fly ash, coal gangue in the ceramsite industry, including chemicals, feed, dry mortar, pesticides, food, etc. This mixer has a wide range of adaptability and can handle a variety of materials, including powders, particles and cross-mixing with a small amount of liquid. It is particularly suitable for continuous production of large batches of materials, and the amount of materials that can be mixed in each batch ranges from 1 ton to 10 tons.

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